D8 Anti-Spark Connector Connector

D8 Anti-Spark Connector: High Current, Compact Connectivity Solution

Introduction

The D8 Anti-Spark Connector is an industrial-grade connector specifically engineered for high-current and small-form-factor applications. It excels in hot-swappable battery module integrations and offers superior electrical performance and reliability, making it an ideal choice for various industries such as unmanned electric vehicles, e-bikes, electric motorcycles, electric scooters, energy storage systems, smart grids, industrial automation, and more.

Key Features

• High Current Capacity and Low Impedance:
  • 2-pin power connector with an anti-spark design provides stable power delivery while effectively minimizing sparking.
  • Power terminals support a maximum instantaneous current of 100A (5 seconds), ensuring robust power transmission for high-power applications.
  • Low contact resistance of ≤ 5mΩ reduces energy loss and improves efficiency.
  • Power pins accommodate 10AWG-12AWG wire, meeting the demands of higher current applications.
• Flexible Installation and Durable Design:
  • Offers a variety of power and signal terminal configurations to meet diverse space and application requirements.
  • Rated for over 500 mating cycles, ensuring long-lasting performance and reliability in applications with frequent connections and disconnections.
  • Available as bare connectors without pre-attached wires, providing flexibility for custom wiring and integration.
• Excellent Environmental Adaptability:
  • Withstands voltages up to 800V DC, suitable for high-voltage power systems.
  • Operates reliably in a wide temperature range from -20℃ to 105℃, making it ideal for demanding outdoor and industrial environments.

Main Applications

• Electric Vehicles: Unmanned electric vehicles, e-bikes, electric motorcycles, electric scooters.
• Energy Storage Systems: Energy storage units, hot-swappable battery modules.
• Other: Smart grids, industrial automation.

Why Choose the D8 Anti-Spark Connector?

• High Performance and Reliability: The D8 connector boasts a 100A instantaneous current capacity, low contact resistance, and effective arc suppression, ensuring stable power delivery and minimizing heat generation.
• Durability and Stability: With a mating cycle rating exceeding 500 and constructed with high-quality PA66 material, the D8 connector offers exceptional mechanical strength and heat resistance, ensuring stable operation even in extreme temperature conditions.
• Design Flexibility and Customization: Multiple power and configuration options cater to various space and application requirements. The option for bare connectors without pre-attached wires provides further design flexibility.

Frequently Asked Questions（FAQ）

Q1: What is the applicable wire gauge for the D8 connector?
A1: The D8 connector's power terminals accommodate 10AWG to 12AWG wire.

Q2: What current load can the D8 handle?
A2: The D8 connector's power terminals support a maximum continuous current of 50A and an instantaneous current of 100A (for 5 seconds), making it suitable for high-power applications.

Q3: What are the typical applications of the D8 connector?
A3: The D8 connector is widely used in unmanned electric vehicles, e-bikes, electric motorcycles, electric scooters, energy storage systems, smart grids, and industrial automation systems. It is particularly well-suited for hot-swappable battery module applications.

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