A7 Waterproof Connectors: The Ultimate High-Performance, High-Reliability Solution for High Current Applications
Overview
The A7 waterproof connector, engineered for industrial-grade applications, is the ideal connector solution for electric bicycles (e-Bikes), electric motorcycles, electric scooters, energy storage devices, smart grids, industrial automation, and energy storage systems (ESS). Specifically designed for swappable battery modules, the A7 waterproof connector guarantees stable power transmission, high current delivery, and outstanding waterproof performance in the harshest conditions.
Product Features
High Current Capacity with Low Impedance
- 2PIN Power + 4PIN Signal Configuration: Ensures reliable power and signal transmission.
- Support for High Current Transmission: Delivers up to 60A instantaneous current (for 5 seconds) on power terminals, meeting the growing demand for high-power applications like electric vehicles (EVs), energy storage systems (ESS), and industrial automation.
- Low Contact Resistance: Power terminal resistance ≤ 5mΩ, signal terminal resistance ≤ 30mΩ for optimal energy efficiency and minimal power loss.
- Supports 10AWG Cables: Accommodates larger wire sizes to handle higher current demands.
Flexible Installation and Robust Durability
- Blade Terminal Design: Enables easy angled plug-and-play, simplifying installation and removal in industrial applications.
- Compact and Space-Efficient Configurations: Offers flexible power and signal terminal options, making it suitable for tight spaces like e-Bike battery modules or ESS units.
- Extra-Long Lifespan: Tested for over 3,000 plug cycles, ensuring consistent reliability in frequent plug-and-play applications.
- Bare Connector Option: Available as a pre-wire-free option, giving manufacturers flexibility to choose wiring that suits their application. Ideal for custom installations in smart grids, energy management systems, and industrial automation.
Superior Waterproof and Environmental Adaptability
- IP66 Waterproof Certification: Provides excellent dustproof and waterproof protection, ideal for outdoor environments typically associated with e-Bikes, electric scooters, EVs, and storage systems.
- High Voltage Compatibility: Rated up to 800V DC, making it suitable for applications like high-voltage energy storage systems and smart grids.
- Wide Operating Temperature Range: Withstands environmental extremes from -20°C to 85°C, perfect for industrial-grade and outdoor applications such as energy storage systems (ESS) and industrial automation equipment.
Key Applications
The A7 waterproof connector is designed for demanding applications where high current, reliability, and durability are crucial:
- Electric Bicycles (e-Bikes): Facilitates secure connections between battery modules and power systems, ensuring consistent high-power delivery.
- Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs): Meets high-current transmission needs for advanced EV systems.
- Energy Storage System (ESS): Optimized for swappable battery modules or energy management systems needing high voltage, high current, and water resistance.
- Smart Grid Applications: Combines power transmission and signal reliability critical for smart energy systems.
- Industrial Automation: Durable and reliable connectors for high-power machinery and industrial equipment.
- Electric Scooters and Motorcycles: Designed to maintain stable power transmission under harsh outdoor conditions and in compact spaces.
Why Choose the A7 Waterproof Connector?
The A7 waterproof connector offers perfect synergy between high current capacity, outstanding durability, and waterproof performance, making it the leading choice for high-power industrial and commercial applications. Here's why it's the ultimate connector solution:
High Current Performance
- Handles a maximum instantaneous current of 60A (5 seconds), accommodating the power demands of energy storage systems (ESS), electric vehicles (EVs), and other high-load equipment.
- Low Contact Resistance on power and signal terminals ensures stable power delivery, reduces heat generation, and minimizes power loss in demanding environments like industrial automation and smart grids.
Superior Waterproofing and Environmental Compatibility
- Certified IP66 waterproof, the connector resists dust, water ingress, and corrosion, ensuring reliable performance in the rain, mud, or humid conditions normally seen in e-Bikes, electric scooters, and ESS units used outdoors.
- Operates flawlessly in extreme temperatures ranging from -20°C to 85°C, making it suitable for critical applications in smart grids and industrial environments.
Flexible and Durable Design
- Offers multiple power and signal terminal configurations to meet unique application requirements in EV systems, e-Bikes, and industrial automation.
- Blade terminal design allows angled plug-and-play operation, making assembly and maintenance simple in tight spaces or frequent-use environments like battery modules and connectors for smart grids.
- Built with high-performance PBT+GF material, ensuring excellent mechanical strength and heat resistance under high-current and high-temperature conditions.
Suitable for Customization and High Demand
- Supports 10AWG wires, enabling higher current throughput, critical for modern high-power ESS equipment and compact solutions.
- Offers maximum flexibility for manufacturers with options for pre-wired connectors or bare terminal solutions, allowing full customization for high-demand installations.
With exceptional durability, reliable performance, and high versatility, the A7 waterproof connector stands out as the market’s top high-current connector solution for electric bikes, electric scooters, EVs, smart grids, and energy storage systems.
Frequently Asked Questions (FAQs)
Q1: What is the waterproof rating of the A7 waterproof connector?
The A7 waterproof connector has an IP66 waterproof rating, ensuring dustproof and waterproof performance for outdoor and harsh industrial environments.
Q2: What is the maximum current capacity for the A7 waterproof connector?
The power terminals of the A7 connector support a maximum instantaneous current of 60A (5 seconds), making it suitable for high-current applications like electric bicycles, EVs, and energy storage devices.
Q3: In which industries is the A7 waterproof connector most commonly used?
The A7 waterproof connector is widely used in electric bicycles (e-Bikes), electric motorcycles, electric scooters, electric vehicles (EVs), energy storage systems (ESS), smart grids, and industrial automation applications requiring high current and waterproof reliability.
Contact Us for Expert Advice
Let AVIN’s experts help you unlock the benefits of the A7 waterproof connector for your next high-power applications!
